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Wire cable fabrication

  • Release time: 2026-01-30

Wire cable fabrication
1. Use the wire-cutting edge of the wire crimper to cut the appropriate length of the wire cable.
2. Use the wire-cutting edge of the wire crimper to trim the wire ends evenly. Then, insert the wire ends into the stripping knife slot, allowing the wire ends to touch the guard plate. Gently hold the wire crimper and rotate it slowly, using the knife edge to cut through the protective rubber coating of the twisted pair wire and remove the coating.
3. Each pair of wires is intertwined with each other. When making the wire cable, separate the 8 wires one by one and arrange them neatly according to the specified wire sequence.

How to connect the wire cable to the RJ45 connector? Demonstration of T568B wiring method

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What is the wiring sequence of the RJ45 connector of the wire cable? Don't get it wrong! Both wiring methods are listed here.
4. Stretch and flatten the wire cable as much as possible. Arrange one end in the order of white green, green, white orange, blue, white blue, orange, white brown, and brown from left to right. Use the wire crimper pin to trim the wire ends evenly. If there is leftover skin that is too long, you can cut it short, keeping about 14mm, which is just enough to insert each thin wire into its respective slot and ensure that the crystal head can press the sheath to prevent the cable from coming out of the crystal head.
5. Use your left thumb and index finger to hold the crystal head so that the plastic spring side faces downward, the pins face away from you, and your index finger presses it. Use your right hand to hold the outer rubber coating of the twisted pair wire and slowly apply force to insert the 8 wires simultaneously into the 8 slots inside the crystal head, all the way to the top of the slot.
This is how to connect the wire cable to the crystal head. You'll understand it in one go.
6. After confirming that all the wires are in place and the wire sequence is correct, push the crystal head into the slot of the wire crimper and firmly grip the wire crimper. Press all the protruding pins of the crystal head into the crystal head.
The simple wiring method for the RJ45 connector of the wire cable. Even beginners can learn it. Must-have for collection.
7. Make the other end of the wire cable using the same method. Pay attention to the wire sequence at this time: white orange, orange, white green, blue, white blue, green, white brown, and brown.
What is the color sequence for the wiring of 8 wires? Two standard detailed wiring methods are out! After reading, you'll understand everything.
At this point, a wire cable is completed. Make all the twisted pairs using the same method. Test
After both ends of the crystal head have been completed, you can then use the network cable tester for testing. If all 8 indicator lights on the tester flash green in sequence, it indicates that the network cable has been successfully made. If any of the lights is red or yellow, it means there is a short circuit or poor contact. At this point, it is best to press the crystal heads at both ends again with the network cable clamp, and then test again. If the fault still persists, check whether the arrangement of the core wires at both ends is the same. If they are not the same, cut off one end and re-make the crystal head according to the arrangement of the core wires of the other end. If the arrangement of the core wires is the same, but the tester still shows red or yellow lights after re-testing, it indicates that there is definitely poor contact for the corresponding core wire. At this point, there is no choice but to cut off one end and re-make the crystal head according to the arrangement of the core wires of the other end. Then test again. If the fault disappears, there is no need to re-make the crystal head of the other end. Otherwise, the original crystal head of the other end must also be cut off and re-made. Until all the tests show green indicator lights flashing.

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